Lapping External Cylinders
To lap a ceramic cylinder to a polish finish, using no oil based products, we would suggest trying the following procedure:
- Create a Ring Lap of Kemet Iron. This involves cutting a Kemet IronRod into the correct thickness, and boring out a hole in the KemetIron Rod to the correct diameter so that the ceramic cylinder can fitin the Kemet Iron Rod. Kemet Iron rods are sold in ø 25mm,ø50mm and ø 75mm. The Ring Lap should be split at one side. TheRing Lap should then be tightened in a suitable device as shown inthe diagram below.
- Apply Kemet Diamond Compound 8 Micron Type W (8-W-C2) tothe Kemet Iron Lap.
- Slide the ceramic cylinder up and down the Kemet Iron Ring Lap.
- Clean off ceramic cylinder using solvent or ultrasonic cleaner.
- Create another Ring Lap of Kemet Iron using step 1.
- Apply Kemet Diamond Compound 3 Micron Type W (3-W-C2) tothe Kemet Iron Lap.
- Slide the ceramic cylinder up and down the Kemet Iron Ring Lap.
- Clean off ceramic cylinder using solvent or ultrasonic cleaner.
Note: Cylinder must be rotated while moving up and down lap. For example, for 1" cylinder, rotate at 150 rpm.