Heavy-Duty Abrasive Cutting Solution for Large Scale Projects
The Servocut 502 is a cutting-edge machine that boasts X-Y-Z triple axis cutting capability, making it an ideal solution for a wide range of applications. Its advanced features and cutting methods are designed to increase productivity, sample consistency, and operator comfort.
The Z-axis chop cutting method clamps the specimen and approaches the cut-off wheel, while the Y-axis table-feed cutting feeds the clamped specimen into the rotating cut-off wheel using the T-slotted feed table. An optional X-axis parallel cutting feature provides parallel serial sectioning in the X-axis with a movable X-bed. The machine also features an 80mm diameter outlet for fume extraction at the back of the hood.
Cutting of Rock Thin Sections
The Servocut 502 can also be used for cutting rock thin sections, with an optional integrated vacuum pump that enables the cutting of not only large rock samples but also slide-mounted sections. Kemet offers a range of vacuum fixtures, including custom vacuum fixtures for special slide sizes up to 150mm x 100mm.
Cutting Methods
The cutting methods offered by the Servocut 502 include chop cutting (Z-axis) and table feed cutting (Y-axis), combined with pulse cutting in automatic models, as standard. Additional optional cutting methods, such as diagonal cut, step cut, and segment cut, are available to meet the needs of various applications and materials.
Optional Cutting Methods:
Diagonal Cut - for increased cutting capacity.
Step Cut - for extra hard materials
Segment Cut - for difficult workpieces
Multi-Slice Cutting:
The optional automatic x-table allows programmable plane parallel sectioning. Slices of equal thickness with number of slices as well as programming slices of different thickness is possible
Cutting Parameters:
The Servocut 502 automatic models come with advanced techniques and software, including programmable HMI touch screen controls, which enhance productivity and operator comfort. The pre-selection of the cutting force level and the setting of the cutting feed rate (0.02-5mm/sec) can be done from the touch screen LCD. The feed rate is automatically adjusted if needed, to ensure perfect cuts and prevent sample and machine damage.
Programmable Return Positions
The Servocut 502 features three different stop modes, including stay at the end of cutting, back to starting point, and back to reference point, which provides greater flexibility for the operator. A library of 99 different cutting programs, along with cutting parameters, can be saved and recalled at any time.
Cooling System
The Servocut 502 is equipped with a closed loop recirculating cooling unit, which is a recommended option to efficiently cool the sample and prevent overheating of the surface structure. For cutting materials that generate a lot of swarf or for higher volume usage, Kemet recommends the Band filter Unit, which is optionally available and provides environmentally friendly filtering of the coolant.
| Model | SERVOCUT 502 | SERVOCUT 502-AX |
|---|---|---|
| Chop Cutting, Z Axis | Automatic | Automatic |
| Table Feed Cutting, Y Axis | Automatic | Automatic |
| Parallel Cutting, X Axis | - | Standard |
| HMI Touch Screen, (inch) | 7" | 7" |
| Step;Segment;Diagonal Cut | Optional | Optional |
| Rapid Pulse Cutting | Standard | Standard |
| Smart Feed Control | Standard | Standard |
| Table Oscillating Cutting | Standard | Standard |
| Max. Wheel Diameter, (mm) | Ø500 | Ø500 |
| Max. Cutting Capacity (mm) | Ø180 | Ø180 |
| Max. Cutting Capacity, HxD (mm) | 100 x 400 | 100 x 400 |
| Y Axis Travel, (mm) | 380 | 380 |
| X Axis Travel, (mm) | - | 200 |
| Z Axis Travel, (mm) | 350 | 350 |
| T-table dimension, mm (WxD) | 764x608 | (634+200)x608 |
| T-Slot dimension, (mm) | 12 | 12 |
| Cutting Power kW (S1) | 11 | 11 |
| Variable Wheel Speed, rpm | 600-2400 RPM | 600-2400 RPM |
| Cutting Feedrate, (μm/s) | 20-5000 | 20-5000 |
| Size, WxDxH, (cm) | 140x134x185 | 140x134x185 |
| Weight, (kgs) | 1100 | 1100 |
| Cooling Unit, (lt) | 135 | 135 |
Cutting Accessories for Servocut Abrasive Cutting Machine
Quick Acting Clamping Vice Assembly Left (Stainless Steel)
GR 0122 for SERVOCUT 502
Quick Acting Clamping Vice Assembly, Right (Stainless Steel)
GR 0121 for SERVOCUT 502
Vertical Clamping Device with clamping shoe
15 02 for SERVOCUT 502
Height Block
15 04 for SRC 501
Fume Condenser
GR 0124-01 for SERVOCUT 502
Flange Set with larger diameter
GR 0993 for SERVOCUT 502, Ø166 mm
Manual/Auto Table drive system with electromagnetic clutch (y-axis)(for MA and AA models)
GR 0126 for SERVOCUT 502
Low Feedrate Kit (y-axis), Feedrate range: 50 - 4.000 microns/sec
GR 0930-00 for SERVOCUT 502
Low Feedrate Kit (z-axis) Feedrate range: 50 - 4.000 microns/sec
GR 0940-00 for SERVOCUT 502
Laser allignment unit (for MA & AA models)(To be ordered simultaneously together with the machine order)
GR 0125 for SERVOCUT 502
High precision positioning unit for Automatic X-Axis
GR 1211 for SRC 501
BANDCOOL Band Filter Unit
GR 0591 for SERVOCUT 502
