Kemet Lapping Machine Maintenance Kit
Regular maintenance and servicing of lapping machines are crucial for ensuring optimal performance, increasing the machine's lifespan, and reducing the risk of downtime and safety hazards. It is essential to follow the manufacturer's recommended maintenance schedule and to address any potential issues promptly. With proper maintenance and servicing, lapping machines can continue to produce high-precision parts for years to come, ultimately saving businesses time and money.
This Kit is used for the general maintenance of the Kemet 36 (and larger) Diamond Lapping machines and will aid the ‘General Maintenance procedures’ found in the manuals. Product Code: 362220
The Kit comprises of:
1 Litre of Shell Omala 3201 EP2 Grease cartridge
1 Grease gun (compatible with the grease cartridge above)
1 Oil gun with end fitting compatible with the male fitting found on the Lapping machine.
Maintenance procedures:
Lube Point: Gearbox. Check the gearbox oil level and top up as required. A sight gauge and pressure lubrication points are sited on the left hand side.
Lubricant: Shell Omala 320 gear lube (1) with the oil gun (4)
Interval: Weekly
Lube Point: Gearbox bottom bearing, the grease point is located adjacent to the oil sight gauge.
Lubricant: Two shots of grease EP2 (2) or equivalent with the grease gun (3)
Interval: Two Monthly
Electronic Dispenser Service Kit
Kemet have developed a service kit for the electronic dispenser to allow hassle free maintenance. The kit comprises of:
2 Glass Jars and Cap, 2m blue tubing and 2m clear tubing and 2 x stirrer magnets
Product Code: 362530
Why is Maintaining and Servicing Lapping Machines Important?
Regular maintenance and servicing of lapping machines can significantly increase their lifespan. Lapping machines are often used in harsh environments, and their components are subject to wear and tear. If the machine is not properly maintained, the parts can deteriorate faster, leading to a shorter lifespan of the machine. Regular maintenance and servicing can help identify any potential issues before they become more severe and cause irreparable damage.
Lapping machines that are not regularly maintained and serviced can experience a decline in performance. The machine's components, such as the abrasive media, can wear down, leading to a decrease in efficiency and accuracy. Regular servicing and maintenance can ensure that the machine operates at its optimal level, producing high-quality products with precision and accuracy.
Downtime can be costly for any business, and lapping machines are no exception. Regular maintenance and servicing can prevent unscheduled downtime by identifying any potential issues before they become significant problems. By addressing these issues promptly, businesses can avoid production delays, which can ultimately save time and money. Lapping machines can be dangerous if not properly maintained and serviced. Components such as the motor, abrasive media, and coolant systems can malfunction, leading to potential safety hazards. Regular maintenance and servicing can ensure that these components are functioning correctly, reducing the risk of accidents and injuries. Regular maintenance and servicing of lapping machines can ultimately save money in the long run. By identifying potential issues before they become significant problems, businesses can avoid costly repairs and replacements. Additionally, a well-maintained machine operates more efficiently, leading to energy savings and reduced maintenance costs.
