Optimising Surface Finish: Exploring Kemet's Innovative Mirror Polishing Process Beyond Diamonds
Kemet is a well-known company in the field of diamond lapping and polishing solutions. The company's product range, Col-K, Col-K (NC), and Col-K (X), has revolutionised the polishing of medical and injection mould inserts. The use of these products has significantly reduced polishing costs by over 60% by providing a repeatable mirror polish in just two stages.
The two-stage polishing process involves pre-polishing with diamond and a final polishing process with Col-K. When used with the recommended Kemet composite in the pre-polishing stage, the process produces a sharp edge on polished components with minimal roll off, compared to a standard diamond and polishing pad process. This is especially important for small components where flatness and a blemish-free finish are critical.
The KemCol 15 is a cutting-edge machine-based solution that provides advanced polishing capabilities to the industry. As a derivative of the popular bench-top Kemet 15, it is designed to meet the demands of even the most challenging applications. The KemCol 15 features stainless steel components, which provide a longer lifespan compared to painted components. This reduces the risk of contamination during the polishing process and ensures that the machine remains in top condition even after prolonged use. One of the key features of the KemCol 15 is the Kemet aKuDisp fully programmable peristaltic pump system. This innovative system provides precise control over the flow rate and dispersion of the polishing media, ensuring consistent and reliable results. The machine is also fitted with either ceramic faced or aluminium conditioning rings, which help to condition the surface being polished and promote uniformity in the final result. In addition to its advanced features, the KemCol 15 is also user-friendly and easy to operate. It is designed to meet the needs of both beginners and experienced professionals, and its intuitive interface makes it simple to set up and run. The machine is also highly customisable, and users can select from a range of polishing media, conditioning rings, and pump systems to create the ideal solution for their specific application. In conclusion, the KemCol 15 from Kemet is an innovative solution that provides advanced polishing capabilities to the industry. With its stainless steel components, programmable peristaltic pump system, and customisable design, it is a machine that can help companies achieve consistent and reliable results, reduce costs, and improve efficiency. If you're looking for a solution that provides the best of both worlds, the KemCol 15 is the perfect choice for you.
The company offers process trials to recommend the most cost-effective and repeatable solution for any application. The expertise of Kemet extends to not only flat requirements but also spherical and cylindrical surface finishing challenges. Whether you are looking for a solution for your flat, spherical, or cylindrical surface finishing needs, Kemet can provide you with a solution that is truly out of this world. With Kemet, you can take your polishing experience beyond diamonds.
Knee joint tibial tray before polishing
Knee joint tibial tray after polishing
KemCol 15 super polishing machine and Col-K (NC)
