Industrial Valves - Servicing & Maintenance
In the industrial sector, valves play a crucial role in controlling the flow of fluids and gases. They are used in a variety of applications such as chemical processing, water treatment, oil and gas refining, and power generation. Valves are complex pieces of equipment with many components, and they require regular maintenance to ensure optimal performance.
Servicing and Maintenance of Industrial Valves
Like all equipment, valves require regular servicing and maintenance to ensure optimal performance. There are many different types of valves, and they all have different components that require servicing and maintenance. One critical component of valves is the mechanical seal, which is used to prevent leaks. Mechanical seals can fail due to wear or catastrophic failure. When this occurs, there are two options: replacement or refurbishment. Refurbishment can be a more cost-effective option, and Kemet International offers equipment and expertise to enable end-users or their service teams to refurbish mechanical seals on-site and at low cost.
Kemet International also supplies all the necessary inspection equipment, including monochromatic lights and optical flats, to ensure that the flatness and surface finish of the mechanical seal can be certified after refurbishment and prior to pressure testing. Kemet's flat lapping systems are capable of handling a diverse range of mechanical seal materials, ranging from carbon to silicon carbide. As a testament to their superior performance and quality, many manufacturers of mechanical seals utilise Kemet machines and consumables in their production processes. This means that you can be sure that your sealing faces will be the same specification as they were from new.
In addition to mechanical seals, Kemet can offer a flat lapping service to refurbish the seal faces on valve seats up to 530mm in diameter (approximately 21 inches). Leaking valves after repair are often due to incorrect lapping and the use of the wrong abrasives and lapping tools, leading to lengthened servicing turnaround times. For time-critical plant shutdowns, it is essential that valve seats and seals are repaired correctly the first time. Contact Kemet to ensure that your valves are repaired or serviced to the best standard.
The Importance of Industrial Valves
Industrial valves are used to control the flow of fluids and gases in many different applications. They are essential in ensuring the safety and efficiency of various processes. For example, in the oil and gas industry, valves are used to control the flow of oil and gas in pipelines, and to prevent leaks and spills. In chemical processing plants, valves are used to control the flow of chemicals and prevent the mixing of incompatible substances. In power plants, valves are used to control the flow of steam and water in turbines, ensuring that they operate safely and efficiently.
Kemet offers a wide range of machines and equipment for the repair and servicing of different types of valves, including ball, gate, valve body top plate, check, safety, control valves, gate valve wedges, and conical seats. Kemet is equipped to provide systems that can lap both convex and concave seal faces, a need that is increasingly prevalent in today's market. Compared to some silicon carbide seals, a Kemet 24 lapping and polishing machine is considerably more cost-effective. Therefore, if you are seeking a smoother experience during this turbulent period, get in touch with Kemet International.
Industrial valves are critical components in many industrial applications. They require regular servicing and maintenance to ensure optimal performance and prevent leaks and other failures. Kemet International offers equipment and expertise to enable end-users or their service teams to refurbish mechanical seals and valve seats on-site and at low cost. By utilising Kemet's services, you can ensure that your valves are repaired or serviced to the best standard, minimising downtime and ensuring the safety and efficiency of your processes.
Samples are evaluated free-of-charge & reports are issued covering all aspects of the process & the likely consumable costs involved.
We provide a complete technical support programme as part of our package. Our team of technical experts are always on hand to offer advice and assistance.
With over 85 years of expertise, our experienced in-house technical support team can help you with your processes.
