Multi Stage Ultrasonic Cleaner Automatic Line

From a single ultrasonic tank to a multistage automatic line and for applications ranging from maintenance to precision cleaning in production environments. The modular FinnSonic Versa Genius+ range offers a small footprint system that can grow with your requirements.

These ultrasonic cleaning tanks provide a precise and pervasive cleaning effect featuring Ultrasonic Boost, Sweep and Degas technologies as standard. The unique Booster function provides extra power for challenging contamination, whereby the Frequency sweep eliminates dead spots and ensures a uniform washing result.

FinnSonic Versa Genius+ - A smart solution for component cleaning in manufacturing industries

Advances in technological development set ever higher requirements for component cleanliness in today’s manufacturing industries. The Versa Genius+ represents the 3rd generation of the popular Versa range. It boasts many new thoughtful details as well as innovative Genius ultrasonic technology. The Versa Genius+ offers a perfect match with your requirements for cleanliness, productivity and EHS (environmental, health and safety) aspects.

The Versa Genius+ cleaning line is configured out of washing, rinsing and drying modules and their options. Scope can range from single manually operated unit to a fully automatic multistage line. The basic module is a treatment tank, the Versa Genius+ setting new standards for the module design. Thoughtful details in fluid connections, agitation and control features give you a more functional, flexible and energy efficient process.

automatic ultrasonic cleaner

Code 100409, (100415 cascade version) 100421 100422
Name Ultrasonic cleaning appliance Versa Genius+ 50, 600W, 27 kHz, base transducers Ultrasonic cleaning appliance Versa Genius+ 120, 1200W, 27 kHz, side transducers Ultrasonic cleaning appliance Versa Genius+ 180, 2400W, 27 kHz, side transducers
Function Ultrasonic cleaning Ultrasonic cleaning Ultrasonic cleaning
External dimensions (mm) 549 x 971 x 968(h) 743 x 1174 x 968(h) 813 x 1217 x 968(h)
Weight (kg) 94 138 167
Tank dimensions (mm) 407 x 486 x 373(h) 511 x 590 x 488(h) 581 x 733 x 568(h)
Filling volume (l) 46 120 180
Displacement reserve (l) 10 15 21
Materials
Tank, frame AISI 304 AISI 304 AISI 304
Valves AISI 316L AISI 316L AISI 316L
Heating element 254 SMO 254 SMO 254 SMO
Level sensor PPS PPS PPS
Heating power (W) 2000 3000 5000
Temperature range (°C) Ambient - 80°C Ambient - 80°C Ambient - 80°C
Ultrasonic features Genius+ technology Genius+ technology Genius+ technology
Automatic frequency and power regulation Automatic frequency and power regulation Automatic frequency and power regulation
Sweep (default) Sweep (default) Sweep (default)
Booster (selectable) Booster (selectable) Booster (selectable)
Ultrasonic power nom/peak (W) 600/1200 1200/2400 2400/4800
Ultrasonic frequency (kHz) 27 27 27
(37 for 100410)
(37 for 100415 cascade version)
Filling valve R ½” R ½” R ½”
Drain valve R 1” R 1” R 1”
Overflow weir/ valve Yes/ R 1¼“ Yes/ R 1¼“ Yes/ R 1¼“
(Overflow weir edge at 30 mm lower level on cascade version)
Spray bar/ valve Yes/ R 3/8” Yes/ R 3/8” Yes/ R 3/8”
Level sensor Float type Float type Float type
Voltage (VAC) 380/220 – 415/240 380/220 – 415/240 380/220 – 415/240
Frequency (Hz) 50 50 50
Connected load (KW) 3.4 4.4 6.9
Amps (A) 7.2 8.1 11.4
Notes Non aggressive aqueous liquid.
Control Graphical user interface, touch screen
User level management
5 user programs can be stored with (where applicable)
- Treatment time
- Temperature
- Ultrasonic power setting
- Booster
- Temperature interlock
- Dunking (optional)
- Circulation with automatic Stop&Go control (optional)
- Automatic filling (optional)
- Automatic purge (optional)
Temperature limit
7-day timer for heating and optional closed loop circulation
Dry run protection
Motor and generator fault alarm
Construction Tanks of welded construction, material thickness 2 mm
Filling level scale markings inside tank
Raised lip at tank edge
Drip plates between stages
Basket support bars and guides above liquid level
Main switch at the back side of the unit
Valve adjustments at backside of the unit
Inclined tank base
Drain outlet with mesh filter
Plastic foam thermal and sound insulation
Ultrasonic transducers bonded to tank base (two sides on side transducer version)
Immersion type heating element
Self-supporting sheet metal frame
Adjustable feet
Cover panels
Control electronics and ultrasonic generators integrated within the unit.
Enclosure cooling fan and filter units
Multistage lines are delivered assembled as standard
Documentation Standard documentation includes safety and operating instructions.
Flow chart and layout drawings are optional.

Baskets

Code 100400 100401 100402
Name Wash basket Versa Genius+ 50 Wash basket Versa Genius+ 120 Wash basket Versa Genius+ 180
Dimensions (internal) (mm) 267 x 367 x 206(h) 367 x 567 x 315(h) 430 x 610 x 395(h)
Mesh size (mm) 13 x 13 13 x 13 13 x 13
Load capacity (parts) (kg) 10 26 39
Weight (kg) 5 9 11
Material AISI 304 AISI 304 AISI 304
Surface finish Electropolished Electropolished Electropolished

Internal dimension “height” is the distance from bottom of the basket to the liquid surface when tank filled up to the overflow weir.

The machine complies with Electromagnetic Compatibility Directive (EMC) 2014/30/EU Low Voltage Directive 2014/35/EU

Code 100423 100424 100425
100426 (AIII solvent version) 100427 (AIII solvent version) 100428 (AIII solvent version)
Name JET wash appliance Versa Genius+ 50, spray under immersion JET wash appliance Versa Genius+ 120, spray under immersion JET wash appliance Versa Genius+ 180, spray under immersion
Function Spray under immersion, water Spray under immersion, water Spray under immersion, water
External dimensions (mm) 549 x 971 x 968(h) + pump platform 510 x 330 x 600(h) 653 x 1174 x 968(h) + pump platform 510 x 330 x 600(h) 723 x 1217 x 968(h) + pump platform 510 x 330 x 600(h)
Weight (kg) 94 138 167
Tank dimensions (mm) 407 x 486 x 373(h) 511 x 590 x 488(h) 581 x 733 x 568(h)
Filling volume (l) 46 120 180
Displacement reserve (l) 10 15 21
Materials
Tank, frame, pump AISI 304 AISI 304 AISI 304
Valves AISI 316L AISI 316L AISI 316L
Heating element 254 SMO 254 SMO 254 SMO
Level sensor PPS PPS PPS
Pipes AISI 316 AISI 316 AISI 316
Heating power (W) 2000 3000 5000
Temperature range (°C) Ambient - 80°C Ambient - 80°C Ambient - 80°C
Pump Centrifugal pump Grundfos CM 3-4, 0.5 kW, Seal AQQE. Centrifugal pump Grundfos CM 15-2, 2.2 kW, Seal AQQE. Centrifugal pump Grundfos CM 15-2, 2.2 kW, Seal AQQE.
(Seal AQQK on AIII solvent version) (Seal AQQK on AIII solvent version) (Seal AQQK on AIII solvent version)
Filling valve R ½” R ½” R ½”
Drain valve R 1” R 1” R 1”
Overflow weir/ valve Yes/ R 1¼“ Yes/ R 1¼“ Yes/ R 1¼“
Spray bar/ valve Yes/ R 3/8” Yes/ R 3/8” Yes/ R 3/8”
Level sensor Float type Float type Float type
Voltage (VAC) 380/220 – 415/240 380/220 – 415/240 380/220 – 415/240
Frequency (Hz) 50 50 50
Connected load (KW) 3.6 5.9 8
Amps (A) 7.3 12.8 15.6

The machine complies with EC Machine directive 2006/42/EC Electromagnetic Compatibility Directive (EMC) 2014/30/EU Low Voltage Directive 2014/35/EU

Code 100429 100432 100433
Name SonicJet cleaning appliance Versa Genius+ 50, U/S 600W, 27 kHz, base transducers / jet Versa Genius+ 120, U/S 1200W, 27 kHz, side transducers / jet Versa Genius+ 180, U/S 2400W, 27 kHz, side transducers / jet
Function Alternating ultrasonic and immersed jet cleaning Alternating ultrasonic and immersed jet cleaning Alternating ultrasonic and immersed jet cleaning
External dimensions (mm) 549 x 971 x 968(h) + pump platform 510 x 330 x 600(h) 743 x 1174 x 968(h) ) + pump platform 510 x 330 x 600(h) 813 x 1217 x 968(h) + pump platform 510 x 330 x 600(h)
Weight (kg) 94 138 167
Tank dimensions (mm) 407 x 486 x 373(h) 511 x 590 x 488(h) 581 x 733 x 568(h)
Filling volume (l) 46 120 180
Displacement reserve (l) 10 15 21
Materials
Tank, frame, pump AISI 304 AISI 304 AISI 304
Valves AISI 316L AISI 316L AISI 316L
Heating element 254 SMO 254 SMO 254 SMO
Level sensor PPS PPS PPS
Pipes AISI 316 AISI 316 AISI 316
Heating power (W) 2000 3000 5000
Temperature range (°C) Ambient - 80°C Ambient - 80°C Ambient - 80°C
Ultrasonic features Genius+ technology Genius+ technology Genius+ technology
Automatic frequency and power regulation Automatic frequency and power regulation Automatic frequency and power regulation
Sweep (default) Sweep (default) Sweep (default)
Booster (selectable) Booster (selectable) Booster (selectable)
Ultrasonic power nom/peak (W) 600/1200 1200/2400 2400/4800
Ultrasonic frequency (kHz) 27 27 27
Pump Centrifugal pump Grundfos CM 3-4, 0.5 kW, Seal AQQE. Centrifugal pump Grundfos CM 15-2, 2.2 kW, Seal AQQE. Centrifugal pump Grundfos CM 15-2, 2.2 kW, Seal AQQE.
Filling valve R ½” R ½” R ½”
Drain valve R 1” R 1” R 1”
Overflow weir/ valve Yes/ R 1¼“ Yes/ R 1¼“ Yes/ R 1¼“
Spray bar/ valve Yes/ R 3/8” Yes/ R 3/8” Yes/ R 3/8”
Level sensor Float type Float type Float type
Voltage (VAC) 380/220 – 415/240 380/220 – 415/240 380/220 – 415/240
Frequency (Hz) 50 50 50
Connected load (KW) 3.2 5.9 8
Amps (A) 8.1 13.2 15.6

The machine complies with EC Machine directive 2006/42/EC Electromagnetic Compatibility Directive (EMC) 2014/30/EU Low Voltage Directive 2014/35/EU

Code 100434 100435 100436
Name Spray cleaning appliance Versa Genius+ 50 Spray cleaning appliance Versa Genius+ 120 Spray cleaning appliance Versa Genius+ 180
Function Spray in air cleaning Spray in air cleaning Spray in air cleaning
External dimensions (mm) 549 x 971 x 968(h) + storage tank 723 x 1217 x 968(h) + 2 pcs pump platform 510 x 330 x 600(h) 653 x 1174 x 968(h) + storage tank 723 x 1217 x 968(h) + 2 pcs pump platform 510 x 330 x 600(h) 723 x 1217 x 968(h) + storage tank 723 x 1217 x 968(h) + 2 pcs pump platform 510 x 330 x 600(h)
Weight (kg) na na na
Tank dimensions (mm) 407 x 486 x 373(h) 511 x 590 x 488(h) 581 x 733 x 568(h)
Storage tank filling volume (l) 170 170 170
Materials
Tank, frame, pump AISI 304 AISI 304 AISI 304
Valves AISI 316L AISI 316L AISI 316L
Heating element 254 SMO 254 SMO 254 SMO
Level sensor PPS PPS PPS
Pipes AISI 316 AISI 316 AISI 316
Heating power (W) 5000 5000 5000
Temperature range (°C) Ambient - 80°C Ambient - 80°C Ambient - 80°C
Spray system Oscillating spray arms on two sides and tank base Oscillating spray arms on two sides and tank base Oscillating spray arms on two sides and tank base
Centrifugal spray pump Centrifugal spray pump Centrifugal spray pump
Closed circuit with membrane type return pump to storage tank Closed circuit with membrane type return pump to storage tank Closed circuit with membrane type return pump to storage tank
Lid Automatic lid Automatic lid Automatic lid
Extraction Rim lip extraction connection Rim lip extraction connection Rim lip extraction connection
Filling valve R ½” R ½” R ½”
Drain valve R 1” R 1” R 1”
Level sensor Float type Float type Float type
Voltage (VAC) 380/220 – 415/240 380/220 – 415/240 380/220 – 415/240
Compressed air inlet R1/4” R1/4” R1/4”
Frequency (Hz) 50 50 50
Connected load (KW) na na na
Amps (A) na na na

The machine complies with EC Machine directive 2006/42/EC Electromagnetic Compatibility Directive (EMC) 2014/30/EU Low Voltage Directive 2014/35/EU

Code 100437 100438 100439
100440 (cascade version) 100441 (cascade version) 100442 (cascade version)
Name Rinsing appliance Versa Genius+ 50 Rinsing appliance Versa Genius+ 120 Rinsing appliance Versa Genius+ 180
Function Immersion rinsing Immersion rinsing Immersion rinsing
External dimensions (mm) 549 x 971 x 968(h) 653 x 1174 x 968(h) 723 x 1217 x 968(h)
Weight (kg) 94 138 167
Tank dimensions (mm) 407 x 486 x 373(h) 511 x 590 x 488(h) 581 x 733 x 568(h)
Filling volume (l) 46 120 180
Displacement reserve (l) 10 15 21
Materials
Tank, frame AISI 304 AISI 304 AISI 304
Valves AISI 316L AISI 316L AISI 316L
Heating element 254 SMO 254 SMO 254 SMO
Level sensor PPS PPS PPS
Heating power (W) 2000 3000 5000
Temperature range (°C) Ambient - 80°C Ambient - 80°C Ambient - 80°C
Filling valve R ½” R ½” R ½”
Drain valve R 1” R 1” R 1”
Overflow weir/ valve Yes/ R 1¼“ Yes/ R 1¼“ Yes/ R 1¼“
(Overflow weir edge at 30 mm lower level on cascade version) (Overflow weir edge at 30 mm lower level on cascade version) (Overflow weir edge at 30 mm lower level on cascade version)
Spray bar/ valve Yes/ R 3/8” Yes/ R 3/8” Yes/ R 3/8”
Level sensor Float type Float type Float type
Voltage (VAC) 380/220 – 415/240 380/220 – 415/240 380/220 – 415/240
Frequency (Hz) 50 50 50
Connected load (KW) 2.7 3.7 5.8
Amps (A) 5 8.2 9.9

The machine complies with Electromagnetic Compatibility Directive (EMC) 2014/30/EU Low Voltage Directive 2014/35/EU

Code 100443 100444 100445
Name Versa Genius+ 50 hot air dryer Versa Genius+ 120 hot air dryer Versa Genius+ 180 hot air dryer
Function Drying by circulating hot air Drying by circulating hot air Drying by circulating hot air
External dimensions (mm) 549 x 971 x 968(h) 653 x 1174 x 968(h) 723 x 1217 x 968(h)
Weight (kg) 94 138 167
Tank dimensions (mm) For one basket For one basket For one basket
Materials
Tank, frame AISI 304 AISI 304 AISI 304
Thermal insulation Non combustible Non combustible Non combustible
Heating power (W) 4000 6000 8000
Temperature range (°C) Ambient - 120°C Ambient - 120°C Ambient - 120°C
Fan (W) 165 165 165
Suction from back, blow from bottom Suction from back, blow from bottom Suction from back, blow from bottom
Flow approx 1060 m3/h Flow approx 1060 m3/h Flow approx 1060 m3/h
Ventilation connection (Ø mm) 42,4 42,4 42,4
25 m3/h 25 m3/h 25 m3/h
Voltage (VAC) 380/220 – 415/240 380/220 – 415/240 380/220 – 415/240
Frequency (Hz) 50 50 50
Connected load (kW) 4.3 6.3 8.3
Amps 6.5 9.4 12.3

The machine complies with Electromagnetic Compatibility Directive (EMC) 2014/30/EU Low Voltage Directive 2014/35/EU

Code 100400 100401 100402
Name Wash basket Versa Genius+ 50 Wash basket Versa Genius+ 120 Wash basket Versa Genius+ 180
Dimensions (internal) (mm) 267 x 367 x 206(h) 367 x 567 x 315(h) 430 x 610 x 395(h)
Mesh size (mm) 13 x 13 13 x 13 13 x 13
Load capacity (parts) (kg) 10 26 39
Weight (kg) 5 9 11
Material AISI 304 AISI 304 AISI 304
Surface finish Electropolished Electropolished Electropolished

Internal dimension “height” is the distance from bottom of the basket to the liquid surface when tank filled up to the overflow weir.

Also available as an optional extra are “lift-off” or “hinged” lids

Ultrasonic Cleaner Features & Options Available

  • Pneumatic actuated tank lids
  • Basket dunking system
  • Air bubble agitation
  • Air knives (Blasts off excess water when lifting basket out of tank)
  • Noise suppression kit
  • Lip extraction duct (Enables extraction of steam emission)
  • Thermal insulation for P2S filter vessel
  • Filter blockage alarm (Provides alarm in case differential pressure of filter housing exceeds preset value indicating need for filter replacement)
  • Storage tanks (Increases bath volume)
  • Automatic purge (Adds fresh water automatically in conjunction with treatment cycle by opening a solenoid valve. Excess water is led to drain through overflow weir.)
  • Automatic filling (Automatic initial filling and top up during operation. Level switches monitor the liquid level and consequently open and close a solenoid valve. Redundant safety level switch for over filling protection.)
  • Automatic detergent dosing
  • Automatic detergent concentration regulation (Detergent concentration of bath is regulated automatically based on conductivity. System contains conductivity measurement, electrical dosing pump and regulating software. Algorithm conducts regular conductivity measurements and when necessary doses detergent into tank to maintain desired concentration.)
  • Automatic purging conductivity (Purging is done automatically based on conductivity. System contains conductivity measurement, automatic purge function and regulating software. Algorithm conducts regular conductivity measurements and when necessary adds fresh water into the tank to maintain desired conductivity.)
  • Conductivity measurement (Conductivity measurement probe installed in tank. Value displayed on operating panel. Settable alarm trigger value.)
  • PH measurement (PH probe vessel inserted in closed circulation loop. Value displayed on operating panel. Settable alarm trigger value.)
  • HEPA filter with fan for dryer air inlet
  • Vacuum Dryer (Drying by vacuum and infrared heating)

kemet ultrasonic cleaners

Main benefits

  • Increased JETpower
  • Dedicated connections for closed loop circulation
  • Operating panel in ergonomic and comfortable angle
  • Sloping tank base - effective draining
  • Immersion heaters
  • Cost savings, environmentally friendly
  • Automation adds operator safety
  • improved adjustability of dunking
  • Dunking bearings replaced with slide material
  • Dunking redesigned, slim construction
  • Increased mechanical clearance and component lifetime
  • Optimal component availability

FinnSonic Genius ultrasonic technology

  • FinnSonic Genius ultrasonic technology - automatic adaptation of generator parametres, constant maximum performance.
  • Fully digital technology - nimble and energy efficient
  • Advanced diagnostics - performance monitoring and service capabilities

ultrasonic cleaning sample testing

Samples are evaluated free-of-charge & ultrasonic cleaner reports are issued covering all aspects of the process & the likely consumable costs involved.

free ultrasonic cleaning technical support

We provide a complete technical support programme as part of our package. Our ultrasonic cleaning technical team are always on hand to offer advice and assistance.

kemet superior service

With over 85 years of expertise, our experienced in-house technical support team can help you with your processes.

kemet ISO 9001

BSI number Q05919

Over 85 years of service to industry

Your subscription could not be saved. Please try again.
:)

Signup to receive our special offers

Cookies & Privacy Policy | Kemet International Ltd. Subsidiaries
© 2023 Kemet International Limited is a company registered in England and Wales with company number 344017. VAT number GB202934881.

Cookie Notice

This site uses cookies to ensure the best experience. By continuing to use this website, you agree to their use. Learn more about our privacy policy.